100 Ton Electric Winch

100 Ton Industrial Electric Winch

A skid-mounted 100-ton electric winch designed for severe pulling duty. The assembly integrates a reinforced fabricated base, large - capacity rope drum, multi-stage reduction drive, crane-duty motor, electro-hydraulic service brake, manual emergency brake and IP55 electrical controls. The attached product image reflects SWIN Industries branding on the control panel.

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100 Ton Electric Winch
DOCUMENTATION
  • General arrangement drawing
  • Technical data sheet
  • Operating instructions
  • Routine test documentation
DESIGN CONFIRMATION

Final motor, gearbox, brake torque, wire-rope construction, drum geometry and overall dimensions will be frozen after approval of the application details and GA drawing.

Specifications :

Rated Pull 100 Ton
Rope Capacity 100 m
Wire Rope Dia. 48 mm
Last-Layer Speed 2 m/min


Mechanical Configuration :


PARAMETER SWIN PROPOSED SPECIFICATION
Rated pulling capacity 100 ton
Base frame Heavy fabricated structural-steel skid with ribbed deck, working platform and integrated lifting points
Approximate machine weight 5,200 kg
Main structural section ISMB 300 mm x 125 mm
Rope drum Seamless-steel fabricated drum with fully machined flanges and roller-bearing support on both sides
Drum rope capacity 100 metres
Recommended wire rope 48 mm diameter
Primary reduction Crane-duty helical reduction gearbox
Secondary reduction Spur gear and pinion drive
Gearbox rating / ratio Approx. 125 HP gearbox; overall reduction around 150:1

Drive, Braking & Control System

Reference technical configuration for SWIN 100 Ton Electric Winch

SYSTEM TECHNICAL DETAILS
Drive motor Crane-duty squirrel-cage induction motor, 60 HP, 415 V ±10%, 3-phase, 50 Hz, 960 rpm, Class F insulation, S1 duty, CDF 40%
Drum and pinion shafts EN8 forged-steel shafts, machined for the operating load and bearing arrangement
Rope speed Approximately 2 metres per minute at the final rope layer
Coupling Brake-drum coupling between motor output and gearbox input shaft
Service brake Electro-hydraulic double-shoe thruster brake with approximately 400 mm brake drum
Emergency braking Independent hand-operated brake with ratchet mechanism for emergency stop and secure holding
Pendant control Crane-duty pendant station with Forward and Reverse pushbuttons
Control panel Weather-resistant IP55 panel with contactors, overload relay, ammeter, voltmeter, supply indication and step-down control transformer
Electrical protection MCB-based protection, motor overload protection and low-voltage control circuit for operator safety
Painting system Industrial primer followed by two finishing coats; final colour as approved
NOTE

Specifications are based on the reference information supplied and may be technically optimised during detailed engineering without reducing the rated performance or safety provisions.


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